Development and application of three-side boring lathe

    In modern manufacturing, the demand for high-precision processing of complex parts is growing, especially in the fields of aerospace, energy equipment, heavy machinery, etc., which puts forward higher requirements for multifunctional and efficient CNC machine tools. To this end, the development and release of a CNC three-side boring lathe has become an important solution to meet these needs.

Equipment Overview
The CNC three-side boring lathe is a high-precision CNC machine tool that integrates boring, turning, milling and other multi-functions. Its core feature is that it can process three sides of the workpiece at the same time, significantly improve production efficiency, and ensure the consistency of processing accuracy. The equipment is suitable for the processing of large and complex parts, such as engine cylinders, hydraulic valve bodies, turbine housings, etc.

R&D goals
Multi-function integration: realize the integrated processing of multiple processes such as boring, turning, and milling.
High precision: meet the high-precision processing requirements of complex parts.
High efficiency: greatly shorten the production cycle through three-side synchronous processing.
Intelligence: integrate intelligent monitoring and data analysis functions to realize intelligent production.
Flexibility: adapt to the processing of parts of various specifications and materials.

Equipment structure and function
Three-sided processing design
Front: The main spindle performs turning and boring.
Side: Two sub-spindles perform side boring and milling.
Three-sided synchronous operation to achieve efficient processing.

CNC system

Adopt high-performance CNC system to support multi-axis linkage and complex process programming.
Equipped with human-machine interface, easy to operate, support remote monitoring and fault diagnosis.

Spindle system

Both the main spindle and the sub-spindle use high-precision electric spindles with adjustable speed to adapt to different materials and processing requirements.
Equipped with automatic tool changing system to support rapid switching of multiple tools.

Clamp system
Special hydraulic or pneumatic clamps to ensure the stability of the workpiece during processing.
Support rapid changeover to adapt to the processing of workpieces of different specifications.

Automatic loading and unloading system
Integrated manipulator or conveyor belt to realize automatic loading of blanks and automatic unloading of finished products.

Intelligent detection system

Equipped with online detection device to monitor processing accuracy in real time and automatically correct errors.

Data is fed back to the CNC system to achieve closed-loop control.

Cooling and chip removal system

Efficient cooling system to extend tool life and ensure processing quality.

Automatic chip removal device to keep the processing environment clean.

Technical innovation
Three-sided synchronous processing
Realize the synchronous processing of three surfaces of the workpiece, greatly improving production efficiency.

Multifunctional integration
Integrates boring, turning and milling in one, reducing equipment investment and floor space.

High-precision control
Adopt high-precision spindle and guide rail to ensure that the processing accuracy reaches the micron level.

Intelligent management
Integrate intelligent monitoring and data analysis functions to realize the visualization and optimization of the processing process.

Modular design
The equipment structure is modularized for easy maintenance, upgrading and function expansion.

Application field
Aerospace: used for the processing of complex parts such as engine housings and turbine discs.

Energy equipment: suitable for the manufacturing of parts for large equipment such as nuclear power and hydropower.

Heavy machinery: used for the processing of workpieces such as hydraulic valve bodies and large bearing seats.
Automobile manufacturing: suitable for high-precision parts processing such as engine cylinders and gearbox housings.

Advantages
High efficiency: Three-sided simultaneous processing, production efficiency increased by more than 40%.
High precision: Processing accuracy can reach micron level, meeting high-end manufacturing needs.
Multi-function: Integrates boring, turning and milling to reduce equipment investment.
Intelligent: Realize intelligent monitoring and optimization of the processing process.
Flexibility: Adapt to the processing of parts of various specifications and materials.

On-site demonstration

On-site processing demonstration of the equipment was carried out at the press conference to demonstrate its efficient and high-precision processing capabilities.

Customer experience
Invite industry experts and customer representatives to experience the operation of the equipment on site and share their experience.

Technical exchange
Hold a technical seminar to explore the application prospects and technological innovation of CNC three-side boring lathes.

Cooperation signing
Signed cooperation agreements with many leading companies in the industry to promote the market application of equipment.

The research and development and release of CNC three-side boring lathes mark a new breakthrough in high-precision and multi-functional CNC machine tool technology. This equipment can not only meet the needs of efficient processing of complex parts, but also provide strong support for the intelligent upgrading of the manufacturing industry. Through this release, it will further promote the development and application of CNC machine tool technology and help the manufacturing industry move to a higher level.